Translations:FAQ/60/en

The Open CASCADE geometric modeling kernel used in FreeCAD for Part geometry, although probably the best open-source geometry kernel available, has its flaws and limitations. Indeed the boolean operations (fusion, subtraction, intersection) are not its best features, and often give strange results. This is a current limitation we have no way to solve at once, so your best path is to try obtaining the desired result by modeling another way. For example, problems with primitives such as cylinder can often be solved by using an extruded circle instead. Coplanar surfaces between parts can cause trouble, as well as surface tangency. As a general rule, if a shape doesn't work, try remodeling it a different way. In 99% of the cases at the end you will manage to obtain the result you want.